ELI5: Explain Like I'm 5

Hall–Héroult process

The hall–héroult process is a way to make metal called aluminum. Imagine you want to make a cake, and you need some ingredients like flour, sugar, eggs, and milk. Similarly, to make aluminum, you need two main ingredients called alumina and electricity.

Now, alumina is like your cake mix, which is made from a mineral called bauxite. This mineral is dug up from the ground and then treated to make alumina. The alumina looks like a white powder or sand, just like how the cake mix looks like a dry powder.

Next, you need electricity to start the process. Imagine electricity is like a battery that you put in your toy car to make it go. But here, we will use a lot of electricity to make the aluminum. So, we have to be careful and do it in a safe way.

Now comes the most exciting part, which is the process itself. Imagine you have a big bowl of cake mix and a toy car that runs on battery. Instead of mixing these two, here, we will mix alumina powder with a liquid called molten cryolite. Molten cryolite is like water - it can dissolve the alumina powder, and makes it easier to work with.

Then, we will dip two rods called anodes into the mixture of alumina and molten cryolite. Anodes are like chopsticks that you use to pick up your food. These anodes help to conduct electricity to the mixture.

Now, we will attach a big battery to the anodes and pass electricity through them. As we connect the battery, something magical happens. The electricity splits up the alumina powder into two parts - aluminum and oxygen.

Think of it like breaking down the cake mix into its separate ingredients. After a few hours, we will notice some shiny metal collecting at the bottom of the bowl. It looks like greyish liquid, just like how melted chocolate looks like thick liquid. This greyish liquid is the melted aluminum, and we can scoop it up and use it to make things we need, like airplanes and soda cans!

Finally, we will remove the anodes and clean the bowl. We can repeat this process and make more aluminum. And that, my dear child, is how the hall–héroult process works!